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July 2005, Issue 180

Solar-Powered Water Pump Controller
Cypress PSoC High Integration Challenge 2004 Contest Winner


PRINCIPLE PARTS

The solar pump controller consists of three principle blocks: the inverter waveform generator, the analog signal acquisition, and the over-current detector. The elements that make up these blocks consist of hardware and software components in the CY8C27443 (see Figure 5).

(Click here to enlarge)

Figure 5—The CY8C27443 hardware block diagram shows the inverter waveform generator PWMs (bottom right). The analog signal acquisition is at the top left. The current-sensing circuits are at the bottom left.

The inverter waveform generator is responsible for directly controlling the inverter power stage’s switching action. It does this using three H-Bridge MOSFET switches (one set for each phase). The switches are modulated at the switching frequency by way of the CY8C27443’s pulse-width modulator blocks. Additionally, the internal dead-band generator times the break-before-make interval on the H-Bridge. This delay is required to allow the switch time to turn off before the complementary H-Bridge switch is turned on. Three of the PWMDB8 blocks are used (one for each phase). The top and bottom switches are connected to phase 1 and phase 2, respectively.