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Issue 132 July 2001
Inductive Sensors


by George Novacek

Start LVDT RevisitedThe WorksElectrical Interfaces Mechanical InterfacesThe FutureSources & PDF

THE FUTURE

This is still a new technology, so you’ll have to wait a while before it matures enough and high production volume brings down the price. It’s still expensive, depending on quantity and special requirements, but it’s in line with the competing technologies.

Nothing is perfect, so let’s be constructively critical and see what’s wrong with this device. Like everything else, it has limitations. The first one is temperature, although I hasten to add it is specified for a respectable –40°C to 125°C. But it may not be good enough for some commercial and automotive applications. The second limitation is its relative complexity, which affects reliability.

These two characteristics don’t allow it to be a contender for work in the environments in which the simple coil in ’VDTs and proximity sensors reigns supreme. Consequently, the sensor competes in a crowded field against numerous other technologies, such as optical encoding and Hall effect, primarily by price because it doesn’t have a major feature that sets it apart from the pack.

No less important today is the BIT ability, the ability of a built-in test to run diagnostics on the sensor to determine whether or not it’s operating properly. In safety-critical applications, it’s imperative that the electronic controller can determine whether or not the signal received from the position (or any other) sensor is valid. With a detection coil, for instance, you can monitor its voltage and current. Unfortunately, CSEM doesn’t appear to address this issue in its literature. I haven’t found sufficient detail to infer what happens if a part of the sensor fails.

The traditional way to verify a signal is through dual redundancy (i.e., by using two sensors and comparing their outputs). This isn’t cost-effective, and therefore isn’t desirable in modern systems. Even with two such sensors, you could conclude only that the output is invalid, but you couldn’t say which one. For that you would need three sensors and the cost would be hard to justify.

As we continue to automate our lives, we need more and a wider spectrum of sophisticated sensors. In this article, I looked at one method of position sensing. Check out the Resource section if you want to look for more methods.