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Issue 132 Jult 2001
Inductive Sensors


by George Novacek

Start LVDT RevisitedThe WorksElectrical Interfaces Mechanical InterfacesThe FutureSources & PDF

MECHANICAL INTERFACES

The pickup coils need to see moving teeth or slots to detect motion and determine position and speed. The coils’ geometry is optimized for 0.040² (1 mm) teeth or slot width and 1-mm pitch between them. This will provide a 50% pulse duty cycle. The sensor does not need to touch the target and will work well with a 0.020² to 0.035² (0.5 to 0.9 mm) gap.

As you expect, sensing a wheel’s teeth isn’t the only way to use the sensor. You can, for example, use it to detect presence (or absence) of a metallic target or movement of a slot into a predetermined position. In such applications, the CSEM sensor wouldn’t be much different from proximity sensors. And proximity sensors are widely used as limit switches or position detectors. Such switches detect position of the thrust reverser transcowls in jet engines or down-and-locked position of a landing gear, where even the best sealed mechanical switch has a limited life.

Another interesting way of detecting position is shown in Photo 3, which is a demonstrator kit available from CSEM. Instead of having teeth on the circumference of the wheel, the wheel has been threaded. So, in effect the sensor sees only one tooth moving across its sensing window as the wheel turns and makes one revolution. This provides you with absolute position measurement of the rotational angle. The interpolation breaks up the 360° of rotation to 256 chunks of 1.4° of angular movement. With standard bandwidth the sensor will work up to 9,000 rpm.

Photo 3—The CSEM demonstrator kit has a thread instead of teeth.