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June 2006, Issue 191

Unique Way to Measure Temperature
A Heating Element Turned Sensor


Forget those expensive temperature sensors. Now you can use an ordinary heating element like a soldering iron to measure temperature. Daniel’s upgraded soldering iron will be a great addition to your workbench.


by Daniel Malik
Start Basic Principle What's Measured? How to Measure Measurement Technique Complete the Circuit Complete Application Proven Reliability Sources and PDF

There are many applications that involve the conversion of electric current into heat by means of a heating element with some degree of temperature control. Hot water boilers, kettles, and irons are typical examples. In this article, I’ll explain how you can eliminate the need for a temperature sensor by using the heating element itself to accurately measure temperature (see Photo 1).

(Click here to enlarge)

Photo 1—Check out my finished soldering station. Think of it as a heating element turned temperature sensor.