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June 2006, Issue 191

Unique Way to Measure Temperature
A Heating Element Turned Sensor


by Daniel Malik


Start Basic Principle What's Measured? How to Measure Measurement Technique Complete the Circuit Complete Application Proven Reliability Sources and PDF

COMPLETE APPLICATION

The complete application is shown in Figure 4. In the measurement circuit, the current source is built from an adjustable linear regulator. The current is set to a little higher than 200 mA. The main power switch Q1 is connected to an additional transistor circuit to translate the control voltages down to the 0- to 5-V range the Freescale MC68HC908QT4 microcontroller is capable of generating.

(Click here to enlarge)

Figure 4—The power supply is the only part not shown in the schematic of the soldering station. The current source is powered by 8 V to reduce power dissipation.

The MC68HC908QT4 microcontroller is an inexpensive 8-bit HC08 device housed in an eight-pin DIL package that’s easy to work with. The microcontroller is connected to an LED that indicates whether the soldering tip is below, equal to, or above the desired temperature. A potentiometer regulates the desired temperature. The remaining pieces of the circuit are two trimmers that are used to calibrate the offset and gain of the temperature regulation.

A schematic of the power supply I used isn’t shown here. I used a small, lightweight custom switch-mode power supply. However, the circuit will work equally well with a mains transformer-based power supply.

This temperature measurement application is very simple. As a result, the small amount of code for the ’HC908QT4 is little more than 700 bytes. The basic algorithm is shown in Figure 5.

(Click here to enlarge)

Figure 5—The microcontroller executes this algorithm repeatedly in an endless loop.