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June 2005, Issue 179

Precision Frequency Meter
Cypress PSoC High Integration Challenge 2004 Contest Winner


CONSTRUCTION

I built my frequency meter around a PSoC Invention Board (see Photo 3). I hand-wired the electronics on a piece of prototype PCB. It isn’t the most elegant-looking piece of hardware, but it’s simple and it works!

(Click here to enlarge)

Photo 3—Most of the frequency meter’s components are on the PCB, including the PSoC Invention Board and the regulators with heatsinks. The oven box with its heater resistors is mounted in polystyrene for insulation. I used header pin strips and sockets for the PCB connections.

 

To make the meter look nice, I mounted the PCB in the lid of a plastic instrument case. The crystal oven is insulated in polystyrene. I mounted the LCD, buttons, and input connections on the front panel. The power and RS-232 connectors are on the back. I placed a laminated paper overlay on the front to make it more professional-looking.

The crystal oven was made from a small metal die-cast box. I mounted power resistors on the sides. A small PCB carrying the temperature sensor is mounted to the base of the case. The internal temperature sensor, oscillator, oscillator regulator, and output buffers are mounted on a small PCB that’s secured to the case lid on standoffs. This places the PCB in the middle of the case without a tight thermal connection to the case. It helps smooth out the ripples in the case’s temperature. The radio is modified with a cable for 0 V, power (3 V), and audio output, which then plugs directly into the PCB.