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Issue 155 June 2003
Good Vibrations


by Tom Cantrell

DOWN TO EARTH

I was prompted to go on the theremin jag by Motorola’s introduction of an intriguing-sounding electronic field imaging device. That’s because the basic premise behind the new chip and Theremin’s instrument is the same: exploit the capacitance of a human (or another electromagnetic object) to detect proximity.

Admittedly more practical than whimsical, the chip was developed to serve a compelling application: occupant detection for smart air bag systems in cars. According to the press release, the chip is already at work doing just that with Honda mentioned as one of the first customers.

Needless to say, the well-reported stories of the early “let ’er rip” (your head off) airbag designs set the stage for technology to come to the rescue. I see a future where your car seat is a veritable cocoon of front and side airbags and curtains, all working in concert to soak up as many Gs as possible. But doing the job right requires not only knowing if a seat is occupied, but also identifying the occupant’s size, height, seating position, and so on.

Hey, how about an Off-Baby-Kid-Adult switch for the airbag? Oops, that wouldn’t be passive enough, not to mention the problem of multiple languages, occupants who can’t read or forget their glasses, and so on.

The engineer in me loves to brainstorm the options. How about a scanning ultrasonic dish that maps the interior? Dash cams with image processing? Piezo strain gauge seat covers? But the reality of automotive applications is that the solution has to be reliable and durable without inducing sticker shock. Enter the MC33794 (see Figure 1).

(Click here to enlarge)

Figure 1—Although the design was prompted by the need for smarter airbags, the MC33794 electric field imaging device raises other intriguing application possibilities.

Before getting into the e-field stuff, let’s talk about some overall design-in factors. First, just a glance at the chip’s pinout highlights its automotive roots. For instance, there’s an ISO 9141 transceiver (ISO IN, ISO OUT, and ISO 9141). If you’ve gone under the hood (literally) of your modern car, then you’ll recognize this as the connection to automotive networks such as On-Board Diagnostics (OBD II). It’s the wire hooked to the connector under your dash that the mechanic plugs a scanner into in order to diagnose problems and turn off the Check Engine light by clearing trouble codes.

The chip also includes a lamp circuit and related pins (LAMP CNTL, LAMP GND, LAMP SENSE, and LAMP MON), perhaps intended to drive a Check Airbag light. Hook everything up right, and you can not only turn the lamp on and off, but also check whether it’s shorted or burned out.

And I’m not talking about a wimpy LED, but something more like a headlight—the built-in current limit is a whopping 1.7-A max! Along with the ISO 9141 interface (120-mA current limit), that explains the need for the fancy heatsink package this chip utilizes. If you aren’t planning an automotive application, feel free to hook up a motor or some other high-current device.

One welcome by-product of the MC33794’s road-going roots is that automotive stuff is designed to take a licking and keep on ticking. For instance, an extended temperature range (–40° to 85°C) is standard, and this nominally 12-V chip happily runs on anything from 9 to 18 V. It can even tolerate the infamous load dump (40-V spike) and double battery (26.5 V for up to 1 min.) hazards.

It’s also obvious that the chip is designed to work in concert with an external MCU as evidenced by a built-in regulator (5 V at 75 mA) with voltage monitoring, power-on reset (POR) circuit, and even a watchdog timer. The good news is that some or all of these may come in handy or allow for the use of a simpler, lower-cost MCU.

However, it’s a bit disappointing that none of the characteristics are programmable. For instance, the watchdog timeout is imprecise—anywhere between 50 and 250 ms—and there’s no way to adjust it. The same goes for the POR circuit, which may assert the RST output for anywhere from 9 to 50 ms, take it or leave it. The 5-V regulator voltage monitor can trigger anywhere between 4 and 4.72 V on the low side and 5.26 and 5.83 V on the high side—a rather loose spec, and certainly problematic when working with a typical 5-V ±10% part.

One nice touch is that three monitoring pins are provided for PWR (chip power), VDD (output of the 5-V regulator), and the LAMP. These include built-in voltage dividers that scale down the voltage for connection to a 0- to 5-V A/D converter. For instance, the PWR MON pin divide ratio is 1:4, so a 0- to 5-V A/D converter can monitor a range of 0 to 20 V on the PWR pin.

Even if you don’t need the ’33794’s automotive or MCU support features, keep in mind that at $3.09 in quantities of 10,000, you’re not really paying much for them anyway.