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Issue 103, February 1999
Truck Speed Limiter Control


by Constantin von Altrock

Is your teen learning to drive? Are you worried? If you think they lack logic, maybe you should consider fuzzy logic. Constantin uses fuzzy rules to consistently limit the speed of commercial trucks, despite weight variables and truck type.
Start Control Requirements Mechanical Design Fuzzy-Logic Controller Implementation Results References & Sources

In Europe, commercial trucks with a maximum load of over 12 tons are legally required to be equipped with a device that limits their maximum speed to 53.3 mph (86 km/h). Designing an algorithm for this control problem was no easy task.

The speed-limiter device needed to be compatible with a variety of trucks, all of which exhibit different behaviors. Additionally, the dynamic behavior of a truck varies depending on whether it is fully loaded or empty.

Conventional control algorithms, like PID controls, assume a linear model of the process under control, so they couldn’t be used. A mathematical model of the truck would be tough to build and would require too much computational effort from an 8-bit micro. So, the designers turned to fuzzy logic.

This article focuses on the electropneumatic design of the speed limiter. The pneumatic cylinder mechanically limits the throttle-opening angle of the fuel-pump arm, and a pulse-proportional electromechanical valve controls the cylinder pressure. The electromechanical valve connects to an electronic control unit that uses a microcontroller to drive the valve according to the speed of the truck.