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Issue 103, February 1999
Truck Speed Limiter Control


by Constantin von Altrock

Start Control Requirements Mechanical Design Fuzzy-Logic Controller Implementation Results References & Sources

MECHANICAL DESIGN

Figure 2 shows the outline of the mechanical design for the speed limiter. An electronic control unit (ECU) compares the digital pulse signal from the speedometer with the maximum speed value preset in the device.

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Figure 2The speed limiter consists of an electronic control unit (ECU) that reads in the speedometer signal and controls the pulse proportional valve (PPV). The PPV manipulates the air pressure in the cylinder connecting the accelerator pedal and fuel-pump arm.

Based on this comparison, the ECU computes the command value for the pulse-proportional valve (PPV) that controls the air pressure in the cylinder. The air stems from the vehicle’s pressured-air system. In a nonlinear but proportional ratio, the cylinder shortens the arm linking the accelerator pedal to the fuel pump, thereby throttling the fuel pump.

The ECU is designed as a mixed digital and analog circuit. Speedometer signal processing, diagnosis functions, and the fuzzy-logic control algorithm are all computed by an 8-bit PIC. The MCU uses an external EEPROM to store parameters of the truck and speedometer such as the maximum velocity and diagnosis variables.

The MCU generates a PWM signal that is amplified by a power stage to drive the PPV. The analog part is responsible for preprocessing and filtering the speedometer signal.