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January 1998, Issue 90

Ground Zero:
A Real World Look at Lightning


by Steve Ciarcia & Jeff Bachiochi
Start It's All in the GroundingTransient Voldatge SupressionModem and Power-Line ProtectionUnplug the Computer! Automatic Thunderstorm Switch Black Box It Waiting for Summer Sources

TRANSIENT VOLTAGE SUPPRESSION

Lightning protection falls into two broad categories—building protection and circuit protection. When lightning strikes, it creates an electromagnetic flux that radiates from the point of impact.

Like the windings of a transformer, this flux impulse induces a voltage on nearby conductors and electronic circuits. Depending on the proximity of the stroke, this transient voltage can be hundreds or even thousands of volts.

A number of techniques are available to protect electronic circuitry from the effects of voltage transients. These include the use of passive components (resistors and inductors) or devices with specific conduction characteristics to limit peak voltages.

The latter category includes gas discharge tubes (GDTs), reverse voltage breakdown diodes (TVSs), and zinc oxide varistors (MOVs). We’ll just give you an overview for now, but next month, Joe DiBartolomeo starts a four-part MicroSeries with an in-depth look at surge suppression.

A GDT is a sealed tube containing an inert gas and two electrodes. When a high voltage appears across the terminals, the gas ionizes and a spark bridges the gap between the terminals, allowing current to flow.

The gas tube is like a crowbar device that short circuits the applied voltage down to less than 20 V. GDTs have very high surge capacity—on the order of 20 kA.

When a GDT is used across the AC power line, however, it must be combined with a circuit breaker. Once triggered by a transient, the GDT’s 20-V clamping action effectively shorts out the 120 VAC as well.

The only way to reset the GDT is by blowing the breaker. GDTs are robust and efficient devices, but resetting the breaker from the crowbar action is a nuisance.

Typically, GDTs are used as main-power lightning arresters—often referred to as primary transient protection. Because their function involves a physical spark gap, they generally trigger at higher voltages than other protection devices. They can handle high current surges repeatedly without degradation.

Unfortunately, since their operation usually results in tripping the circuit breaker, GDTs are typically reserved for applications where a crowbar across the power line is a benefit rather than a nuisance.

Avalanche diodes are called by many different names (e.g., SAD, Transorb, TVS, etc). Basically, they’re all just specialized zeners.

Their large PN junction blocks current flow until the voltage reaches a specific level when there is an avalanche of current flow. While considerably faster than GDTs, avalanche diodes are relatively low-current devices by comparison.

Their clamping characteristics are repeatable and do not degrade with continuous use (unless you exceed their surge-current rating). Avalanche diodes are ideal for low-voltage logic protection.

While low-voltage avalanche diodes have some application as secondary surge protection, they are primarily used to protect semiconductor circuits from fast transients and ESD (electrostatic discharge). Avalanche diodes are frequently integrated within semiconductor components (e.g., communications line drivers) as well as attached across I/O lines and connecting wires.

Since they’re designed to instantly clamp a transient and sacrifice themselves, avalanche diodes should be thought of as final protection.

MOVs are made of grains of zinc oxide bonded together in a disc form. They exhibit basic PN-junction zener characteristics. The typical 130-VRMS MOV (170 Vpeak) has an initial conduction point of 205 V at 1 mA. Within 25 ns of reaching breakdown voltage, the internal resistance reduces from 5 MW to a level where as much as 10 kA can flow.

At this maximum current threshold, however, the MOV’s clamping voltage can go as high as 600 V. This clamping threshold is determined by the MOV’s grain density, and there is a wide range of operating voltages. MOVs are ideal for use both on the AC power line as well as low-voltage logic.

Because gas-tube crowbars and avalanche diodes need replacement when they sacrifice themselves, MOVs are used in 99% of power-protection products. Quite often, they’re the only protective component in the device.

The only real downside to MOVs is that repeated high-current surges degrade their performance over time. In an application where a wide level of transient and surges are expected, GDTs are often used along with the MOVs.